At Rodeco Metal Finishing, we regularly help powder coaters modernize their blasting processes as demand increases. While there are many ways to improve abrasive blasting, most upgrades fall into three proven categories: Good, Better, and Best.
In abrasive blasting, operator safety is non-negotiable. One of the most critical components of a safe blasting operation is the breathing air system—including air filtration, climate control, CO monitoring, and the respirator itself. While it may be tempting to mix and match components from different manufacturers, doing so can create serious risks for both operators and employers.
We offer complimentary process development and testing to assist manufacturers in creating a new finishing process or enhancing an existing one.
Through testing, we can help improve surface finish, remove burrs, increase consistency, reduce cycle times, evaluate media life, improve cleanliness, and dial in the exact process your parts require.
Empire offers two primary styles of blast cabinets: pressure and suction systems. Through comprehensive testing and analysis, Rodeco will determine which system best suits your unique parts, processes, and production requirements. Each system has its strengths—pressure systems offer more aggressive and efficient cleaning, making them ideal for heavy-duty surface preparation, removal, and cleaning tasks, while suction systems provide a more precise, gentle blast, perfect for delicate parts or intricate work.
Finding a skilled Cerakoter is key, but meticulous surface prep matters even more—accounting for over 95% of the final quality. Thorough, precise preparation ensures the best Cerakote finish.
Developing a metal finishing process can be a significant challenge for manufacturers, often turning out to be both costly and time-consuming. The complexity of metal finishing demands a thorough understanding of materials, techniques, and desired outcomes, which can lead to a lot of trial and error.
A key advantage of the Empire Pre-Engineered Blast Room is its exceptional flexibility. Empire’s pre-engineered rooms let you choose the features that best fit your business needs. You can opt for only what’s necessary—skipping the extras—or choose to include additional features that enhance performance, all while staying within budget.
See if an Empire Pre-Engineered Blast Room is a good fit for your needs.
Recently, I had a customer reach out with a request for recommendations on more environmentally friendly abrasives. Specifically, they wanted to know if there’s an abrasive that could eliminate the need for their operators to wear supplied air respirators. They are currently using coal slag in a dry sandblasting pot but are seeking an alternative media that would not necessitate medical evaluations for their operators.
This article will discuss their options.
Key differences between the three popular finishing machine styles: vibratory bowl finishers, vibratory tub finishers, and centrifugal finishing systems. Each machine type offers unique advantages depending on the specific needs of your production process, such as part size, material, and the desired finish.
Sometimes it makes sense to house your metal finishing process within your operation. Sometimes, it makes sense to outsource it to trusted specialists. If you’re looking to save time, money, and hassle, you might want to look into your options for metal finishing process outsourcing.
